Profession cigarette manufacturing operative
Cigarette manufacturing operatives operate cigarette-making machines to encase shredded tobacco in continuous paper roll and cut cigarettes from roll.
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- Realistic / Conventional
- Quality prototype of a tobacco leaf
Characteristics and properties of a tobacco leaf to grade and consider it of high, medium, or low quality product taking into account colour variations, tears, tar spots, tight grain, and size of the leaf.
- Curing methods for tobacco leaves
Methods for curing tobacco leaves, for example air curing in unheated enclosed areas, flue curing in a barn heated by pipes and sun curing, where the leaves are left to dry in the sun.
- Tobacco manufacturing regulations
Laws, regulations and administrative provisions concerning the manufacture and presentation of tobacco and related products.
- Manufacturing of smoked tobacco products
The processes, materials, and techniques to manufacture different types of smoked tobacco products such as cigars, fine cut tobacco, pipe tobacco, and cigarettes.
- Fermentation process of tobacco leaves
Process by which ammonia is released from the leaf. It can be done by raising the temperature and humidity, by heaping the tobacco into large piles or by using of a kiln. Under the raised temperature and humidity, enzymes in the leaf cause fermentation.
- Variety of tobacco leaves
Types of tobacco cultivars and varieties and their characteristics. Connection of attributes with cigar or cigarettes product requirements.
- Perform pre-blending of tobacco leaves
Pre-blend tobacco leaves to ensure a balanced mix of different types of tobacco in one hand.
- Flavour tobacco leaves
Flavour tobacco leaves to complement and balance the taste of tobacco and to protect the quality of the product.
- Cure tobacco leaves
Cure tobacco leaves directly after harvesting. This removes the moisture from them and plays a fundamental role in giving tobacco its flavour and aroma. It also turns the colour of the leaves from green to yellow or brown, as the chlorophyll in them breaks down and the natural starches found in the tobacco plant turn to sugars.
- Ensure health, safety and security measures
Take responsibility for health, safety and security measures in the workplace including posture the body well, safely operate tools and machinery, and wear the right clothes and protection for the climate. Apply health and safety standards. Adhere strictly to the site safety rules and systems and equipment operational procedures.
- Dry tobacco leaves
Dry tobacco leaves to a precisely defined level of moisture according to product specifications. Drying takes place toward the end of the tobacco conditioning.
- Perform stacking fermentation of tobacco leaves
Wrap large stacks of tobacco in burlap and allow them to "sweat". The internal temperature is closely monitored. When it reaches 60 degrees Celsius, the stack is broken down to release tar, ammonia, and nicotine. Repeat the process until the stack no longer reaches 45 degrees Celsius. Strip the stems and stack them in a cooler place to age.
- Carry out checks of production plant equipment
Carry out checks of the machinery and equipment used in the production plant. Ensure that the machinery is working properly, set machines before usage, and assure continuous operability of the equipment.
- Perform air-cured methods for tobacco
Perform air-cured tobacco by hanging the tobacco in a well-ventilated barn and allow it to dry over a period of four to eight weeks. Air-cured tobacco is generally low in sugar content, which gives the tobacco smoke a smooth, semi-sweet flavour. Air-cured tobacco leaves usually have a high nicotine content.
- Assess fermentation levels of tobacco leaves
Assess fermentation stage of tobacco leaves. Use thermometers, humidifiers, water, and your sense to test the level of fermentation.
- Apply tobacco manufacturing requirements
Apply all laws, regulations and administrative provisions concerning the manufacture and presentation of tobacco and related products. Understand the regulation referring to manufacturing of tobacco.
- Perform flue-cured methods for tobacco
String tobacco leaves into tobacco sticks, and hang them from tier-poles in curing barn's "kilns". Slowly raise the temperature over the course of the curing process. The procedure will generally take about a week. Flue-cured tobacco generally produces with a high content of sugar and medium to high levels of nicotine.
- Perform kiln fermentation of tobacco leaves
Place tobacco leaves in the kiln with the lid shut. Control heat and humidity. Kiln fermenting lasts about 4 to 6 weeks.
- Perform detailed tobacco manufacturing operations
Perform precise tobacco manufacturing operations with great attention and detail to all steps in the creation of a qualitative product.
- Perform cleaning duties
Perform cleaning duties such as waste removal, vacuuming, emptying bins, and general cleaning of the working area. Cleaning activities should follow health and safety regulations if required.
- Sort tobacco leaves
Sort tobacco leaves according to colour and condition. Select the leaves with the best specifications for rolling cigars and for quality assurance. Sort tobacco leaves for manufacturing of different products such as pipe tobacco and chewing tobacco.
- Operate tobacco drying technology
Operate tobacco drying technology that dries the tobacco at higher temperatures and therefore more quickly than conventional dryers. Shorter drying times reduce tobacco degradation and energy consumption.
- Perform tobacco leaves conditioning
Perform tobacco leaves conditioning. Process tobacco to ensure that it retains elasticity by passing it through a controlled environment at the right temperature and humidity levels.
- Assess moisture levels in tobacco leaves
Test tobacco leaves with an electric moisture meter to obtain moisture content.
- Blend tobacco leaves
Blend tobacco leaves by cutting, conditioning, and blending the leaves of tobacco before these are being wrapped in a cigar or cut for cigarettes.
- Apply requirements concerning manufacturing of food and beverages
Apply and follow national, international, and internal requirements quoted in standards, regulations and other specifications related with manufacturing of food and beverages.
- Separate tobacco shreds by size
Weigh tobacco for a specified number of cigarettes. Place it in an agitator equipped with a series of screens to sort shreds based on size.
- Regulates flow of shredded tobacco
Regulate flow of tobacco to make sure that each cigarette contains the specified amount of shredded tobacco.
- Apply HACCP
Apply regulations regarding manufacture of food and food safety compliance. Employ food safety procedures based on Hazard Analysis Critical Control Points (HACCP).
- Cut tobacco leaves
Cut leaves into fine strands using the adequate equipment before drying. Ensure that cutting sizes are according to requirements.
- Perform sun-cured methods for tobacco
Place tobacco in the sun uncovered to let it dry out naturally. Generally, oriental tobacco is low in sugar and nicotine and is very popular for cigarettes.
- Assess the colour curing of tobacco leaves
Assess colour curing of tobacco leaves to determine the stage of curing and aging of the leaf.
- Perform different tobacco leaves curing methods
Perform different tobacco leaves curing methods such as air-curing tobacco, fire-cured tobacco, flue-cured tobacco, and sun-cured tobacco.
- Administer additives to tobacco
Administer additives to tobacco, including flavouring. Use adequate quantities and equipment for these procedures, and take into account regulations for additives and other products in the tobacco.
- Apply GMP
Apply regulations regarding manufacture of food and food safety compliance. Employ food safety procedures based on Good Manufacturing Practices (GMP).