Profession book-sewing machine operator

Book-sewing machine operators tend a machine that stitches paper together to form a volume. They check that signatures are inserted the right way and the machine does not jam.

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Personality Type

  • Realistic / Conventional

Knowledge

  • Types of paper

    The different criteria used to determine differences in paper types such as coarseness and thickness, and the different fabrication methods and wood types from which the types of paper stem.

  • Quality standards

    The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.

Skills

  • Sew signatures

    Open signature and place it over the machine feed arm, releasing the signature. Stitch or fasten endpapers and linings to first and last signatures of books. This skill also includes applying glue to the binding edge of the book and the binding of books.

  • Troubleshoot

    Identify operating problems, decide what to do about it and report accordingly.

  • Set up machine controls

    Set up or adjust machine controls to regulate conditions such as material flow, temperature, or pressure.

  • Monitor automated machines

    Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.

  • Adjust properties of cut

    Adjust cut sizes and depths of cutting tools. Adjust heights of worktables and machine-arms.

  • Supply machine

    Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.

  • Lift stacks of paper

    Raise and replenish heaps of sheets, pages, covers on the machine table to align edges and feed the machine input.

  • Adjust paper stitching machine

    Set and adjust several parts of the stitching machine such as pressure pumps, stitchers for specified length, and thickness of the stitch and trimmer knives to trim three sides of a publication to its required size.

  • Follow safety precautions in printing

    Apply safety and health principles, policies and institutional regulations of working in printing production. Protect oneself and others against such hazards as chemicals used in printing, invasive allergens, heat, and disease causing agents.

  • Operate paper stitching machine

    Handle stitcher operator to automatically gather, stitch and trim folded signatures or flat sheets of paper. These are subsequently formed into paperbound books, magazines, pamphlets, catalogues and booklets.

  • Stitch paper materials

    Place the book or the material to be stitched under the needle, set the presser foot to the thickness of the book, and turn setscrews to adjust the length of the stitch. Push the material under the presser foot, activating the needle to sew through the length of the paper. Afterwards cut the threads connecting the material, and stack the obtained products.

Optional knowledge and skills

consult technical resources perform machine maintenance pack goods replace sawing blade on machine printed goods processes report defective manufacturing materials trim excess materials monitor conveyor belt record production data for quality control remove excess glue monitor gauge wear appropriate protective gear follow a brief clean equipment prevent paper jams oversee quality control perform test run keep records of work progress operate paper folding machine