Profession corrugator operator
Corrugator operators tend a machine which folds a sheet of heavy paper in a wave-like pattern and covers it on both sides to create a lightweight, sturdy material suitable for packaging.
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Personality Type
- Realistic / Conventional
Knowledge
- Flute sizes
Flute sizes refer to the number of flutes per linear foot and its thickness. Flutes are the waves and arches on a corrugated box and make up the structure of corrugated paperboard, giving it rigidity and strength.
- Types of paper
The different criteria used to determine differences in paper types such as coarseness and thickness, and the different fabrication methods and wood types from which the types of paper stem.
- Quality standards
The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.
Skills
- Operate corrugator
Set up and monitor the machine that corrugates face paperboard to form corrugated paperboard material for containers. The machine runs paper sheets through splices and corrugating rolls, where steam and heat is applied and flutes are formed. Glue is applied and the flute is fused with two lineboards to produce a single corrugated board.
- Supply machine
Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.
- Monitor automated machines
Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.
- Monitor conveyor belt
Monitor the flow of the work pieces on the conveyor belt as they are processed by the machine to ensure optimal productivity.
- Wear appropriate protective gear
Wear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.
- Troubleshoot
Identify operating problems, decide what to do about it and report accordingly.
- Set up the controller of a machine
Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.
- Perform test run
Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.
- Monitor paper reel
Overview the jumbo paper reel, which winds the paper at the right tension onto a core.
- Work safely with machines
Check and safely operate machines and equipment required for your work according to manuals and instructions.
- Conform to health and safety regulations
Carry out all work in accordance with relevant environmental and health and safety legislation, risk assessment requirements and company policies. Take the necessary health and safety precautions during work including posture the body well, safely operate tools and machinery, and wear the right clothes and protection for the climate.
Optional knowledge and skills
styles of boxes replace filled pallets mix ink keep records of work progress operate paper folding machine keep sheet records report defective manufacturing materials record production data for quality control printing on large scale machines perform machine maintenance pack goods operate die-cut machines coordinate shipments of recycling materials tend metal fastener machine maintain recycling records test edge crush prepare production reports consult technical resources replace sawing blade on machine adjust properties of cut inspect quality of products types of boxes operate hoistsCommon job titles
- Production workers
- Rotary die cutter operator, atlanta, ga fsp
- Corrugator operator
- 3rd shift machine operator
- Post gluer helper
- General labor