Profession footwear maintenance technician

Footwear maintenance technicians are the professionals who install, program and tune different types of cutting, stitching, assembling and finishing equipment used in footwear production. They perform preventive and corrective maintenance, and verify periodically working conditions and performance. They analyse faults, correct problems, repair and substitute components or pieces, and do routine lubrications, providing information on their use and energetic consumption mainly to the decision makers inside the company.

Personality Type

• Realistic / Conventional

Knowledge

• Footwear materials

  The characteristics, components, advantages and limitations of a wide range of materials used in footwear production: leather, leather substitutes (synthetics or artificial materials), textile, plastic, rubber etc. 

• Maintenance of footwear manufacturing machines

  The architecture and functionality of the various footwear manufacturing machines; the analysis of faults, the repair processes and substitutions of components/pieces, and routine lubrications, as well as the preventive and corrective maintenance and verification of working conditions and performance. 

• Footwear quality

  Quality specifications of materials, processes and final products, the most common defects in footwear, quick tests procedures, laboratory tests procedures and standards, adequate equipment for quality checks. Quality assurance of footwear production processes and fundamental concepts on quality including footwear quality framework and standards.

• Health and safety regulations

  Necessary health, safety, hygiene and environmental standards and legislation rules in the sector of particular activity.

• Footwear machinery

  Tthe functionality of the wide range of machines, and the basic rules of regular maintenance.

• Footwear components

  Footwear components both for uppers (vamps, quarters, linings, stiffeners, toe puffs etc.) and bottoms (soles, heels, insoles etc.). Ecological concerns and the importance of recycling. Selection of suitable materials and components based on their influence on the footwear style and characteristics, properties and manufacturability. Procedures and methods in chemical and mechanical processing of leather and non-leather materials.

• Footwear equipments

  Functionality of the wide range of equipments and the basic rules of regular maintenance.

• Footwear manufacturing technology

  Footwear processes technology and machinery involved. The footwear manufacturing starts in the cutting/clicking room , cutting the uppers and bottom components. The upper components are joined together in the closing room by following a precise order of specific operations: skiving, folding, sewing etc. The closed upper, the insole and other bottom components are brought together in the assembling room, where the main operations are lasting and soling. The process ends with finishing operations in the finishing and packing room.

Skills

• Use IT tools

  Application of computers, computer networks and other information technologies and equipment to storing, retrieving, transmitting and manipulating data, in the context of a business or enterprise.

• Exert a goal-oriented leadership role towards colleagues

  Embrace a leadership role in the organisation and with colleagues as to provide coaching and direction to subordinates aiming at the achievement of specific objectives.

• Reduce environmental impact of footwear manufacturing

  Assess the environmental impact of footwear manufacture and minimise environmental risks. Reduce environmentally harmful work practices in different stages of the footwear manufacturing.

• Maintain footwear assembling equipment

  Produce plans for the frequency, operations, components and materials to be used in the maintenance of footwear. Install, program, tune and provide preventive and corrective maintenance for different machines and equipment involved in the footwear manufacturing. Assess the functionality and performance of the various equipment and machines, detect faults and correct problems, make repairs and substitute components and pieces, and perform routine lubrication as well as perform preventive and corrective maintenance. Register all technical information related to the maintenance.

• Work in textile manufacturing teams

  Work harmoniously with colleagues in teams in the textile and clothing manufacturing industries.

• Make technical drawings of fashion pieces

  Make technical drawings of wearing apparel, leather goods and footwear including both technical and engineering drawings. Use them to communicate or to convey design ideas and manufacturing details to pattern makers, technologists, toolmakers, and equipment producers or to other machine operators for sampling and production.

• Use communication techniques

  Apply techniques of communication which allow interlocutors to better understand each other and communicate accurately in the transmission of messages.

• Create solutions to problems

  Solve problems which arise in planning, prioritising, organising, directing/facilitating action and evaluating performance. Use systematic processes of collecting, analysing, and synthesising information to evaluate current practice and generate new understandings about practice.

Optional knowledge and skills

Source: Sisyphus ODB