Profession foundry operative

foundry operative
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Metal moulders or metal moulding machine setter-operators mould and cast a range of products by mixing materials, assembling mould parts, filling and stacking moulds, etc.

Foundry operative Jobs: Open positions

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Personality Type

Tasks foundry operative

  • Plan and set up the sequence of operations according to blueprints, layouts or other instructions.
  • Select equipment, e.g. mould boxes, core boxes, cores, patterns, moulding sands, etc., according to the job requirements.
  • Prepare the moulds for metal pouring.
  • Load or stack filled moulds, e.g. in ovens, dryers, curing boxes or on storage racks or carts.
  • Operate heating equipment, e.g. to melt material or to cure, dry or bake filled moulds.
  • Monitor the machinery during its operation.
  • Check the completed work using precision measuring instruments such as micrometers, gauges, etc.
  • Finish the work, e.g. by removing excess material, levelling and smoothing wet mould mixtures.
  • Clean and maintain work area, tools and equipment used in the moulding process.

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Skills

  • Repair mould defects

    Repair mould malfunctions and damage, e.g. cracks or broken edges; use hand tools, mould boxes and patterns.

  • Fill moulds

    Fill up moulds with appropriate materials and ingredient mixes.

  • Insert mould structures

    Insert mould structures using the appropriate hand tools.

  • Mix moulding and casting material

    Measure and mix ingredients for casting and moulding materials, according to appropriate formula.

  • Assemble metal parts

    Align and arrange steel and metal parts in order to assemble complete products; use the appropriate hand tools and gauges.

  • Extract products from moulds

    Remove finished products from moulds and examine them in detail for anomalies.

  • Maintain mould parts

    Carry out minor repair tasks and maintenance of moulds and mould parts.

  • Select mould types

    Select the appropriate type and size of mould based on the operation.

  • Move filled moulds

    Replace filled-up moulds; understand how to load moulds into the oven and how to store filled-up moulds onto a rack.

  • Ensure mould uniformity

    Oversee uniformity of moulds; use casting equipment and tools such as hand press.

  • Construct moulds

    Construct moulds for the casting of objects in plaster, clay, glass, plastic or metal. Use casting machines and materials such as rubber, plaster or fibreglass.

  • Handle metal work orders

    Interpret work orders in order to determine which metal parts should be produced.

  • Troubleshoot

    Identify operating problems, decide what to do about it and report accordingly.

Optional knowledge and skills

ferrous metal processing operate metal heating equipment attend to detail in casting processes record production data for quality control non-ferrous metal processing mark a metal workpiece using punch smooth burred surfaces jewellery processes remove finished casts follow manufacturing work schedule manufacturing of jewellery types of metal manufacturing processes monitor gauge cut metal products insert reinforcement in mould communicate using non-verbal language manage time in casting processes operate smelter precious metal processing

Source: Sisyphus ODB