Profession straightening machine operator
Straightening machine operators set up and tend straightening machines designed to form metal workpieces into their desired shape using pressing practices. They adjust the angle and the height of the straightening rolls and select the settings for the pressing force required to straighten the workpiece, taking into account the end product's yield strenght and size, without excess work hardening.
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- Types of metal
Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.
- Quality standards
The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.
- Metal forming technologies
The variety of technologies and techniques, such as forging, pressing, stamping, rolling and others, used for the forming processes of metal product manufacturing.
- Set up the controller of a machine
Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.
- Perform test run
Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.
- Measure flatness of a surface
Measure the evenness of a workpiece's surface after it has been processed by checking for deviations from the desired perpendicular state.
- Monitor automated machines
Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.
- Consult technical resources
Read and interpret such technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical equipment.
- Remove inadequate workpieces
Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.
- Tend straightening press
Tend an automated stamping press, designed to straighten sheet metal and steel, monitor and operate it, according to regulations.
- Supply machine
Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.
- Remove processed workpiece
Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.
- Ensure equipment availability
Ensure that the necessary equipment is provided, ready and available for use before start of procedures.
- Position straightening rolls
Position the rolls of a straightening press automatically or manually by using button commands to move the rolls over pieces of sheet metal, steel, or plastic in order to flatten it.
Optional knowledge and skillsmonitor stock level interpret geometric dimensions and tolerances quality and cycle time optimisation manufacturing of steel drums and similar containers keep records of work progress provide advice to technicians manufacturing of metal structures types of stamping press perform machine maintenance read standard blueprints manufacturing of steam generators ferrous metal processing manufacturing of weapons and ammunition manufacturing of door furniture from metal manufacturing of metal containers manufacturing of metal household articles manufacturing of tools operate lifting equipment manufacturing of cutlery types of straightening machine work ergonomically record production data for quality control manufacturing of light metal packaging use cam software program a cnc controller manufacturing of heating equipment statistical process control check quality of raw materials types of metal manufacturing processes mechanics manufacturing of doors from metal mark processed workpiece inspect quality of products
Source: Sisyphus ODB