Profession swaging machine operator
Swaging machine operators set up and tend rotary swaging machines, designed to alter round ferrous and non-ferrous metal workpieces into their desired shape by first hammering them into a smaller diameter through the compressive force of two or more dies and then tagging them using a rotary swager, a process through which no excess material is lost.
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- Realistic / Conventional
- Forging processes
The various processes in the metalforming practices of forging, such as swaging, open-die forging, automatic hot forging, cogging, impression-die forging, roll forging, upsetting, press forging, and others.
- Types of metal
Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.
- Swaging machine types
Types of machines used for swaging processes in forging, such as the tagging machine, the butt swaging machine, the creeping spindle swaging machine and others.
- Quality and cycle time optimisation
The most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.
- Swaging processes
Processes related to the forging practices of swaging, such as tube swaging, rotary swaging, roller swaging, butt swaging and others.
- Quality standards
The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.
- Monitor moving workpiece in a machine
Monitor the processing of a workpiece in motion, such as a piece of metal or wood moved linearly over a static manufacturing machine.
Identify operating problems, decide what to do about it and report accordingly.
- Remove inadequate workpieces
Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.
- Remove processed workpiece
Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.
- Tend swaging machine
Tend a swaging machine, designed for forming usually cold metal by use of a high energy force and swage blocks, monitor and operate it, according to regulations.
- Ensure equipment availability
Ensure that the necessary equipment is provided, ready and available for use before start of procedures.
- Supply machine
Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the production line.
- Hold metal work piece in machine
Manually position and hold a, potentially heated, metal work piece for the machine to perform the necessary metalworking processes on it. Take the forming character of the machine into account in order to optimally place and maintain the processed work piece.
- Perform test run
Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its tasks, and adjust settings accordingly.
- Monitor automated machines
Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in order to identify abnormalities.
Optional knowledge and skillsapply precision metalworking techniques consult technical resources manufacturing of small metal parts wear appropriate protective gear operate precision measuring equipment set up the controller of a machine precious metal processing dies replace die manufacturing of doors from metal non-ferrous metal processing manufacturing of door furniture from metal ferrous metal processing manufacturing of cutlery hot forging provide advice to technicians mark processed workpiece record production data for quality control perform machine maintenance manufacturing of tools manufacturing of light metal packaging manufacturing of weapons and ammunition keep records of work progress manufacturing of metal household articles inspect quality of products ensure correct metal temperature manufacturing of metal structures manufacturing of metal assembly products metal forming technologies characteristics of precious metals cold forging
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