Profession upsetting machine operator

Upsetting machine operators set up and tend upsetting machines, primarily crank presses, designed to form through forging processes metal workpieces, usually wires, rods, or bars, into their desired shape by having split dies with mulitiple cavities compress the workpieces' length and hereby increasing their diameter.

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Personality Type

  • Realistic / Conventional
  • Realistic / Investigative

Knowledge

  • Upsetting machine parts

    Parts of a machine used for upsetting processes in forging metals, such as a heading tool, split dies with multiple cavities and a cut off blade.

  • Forging processes

    The various processes in the metalforming practices of forging, such as swaging, open-die forging, automatic hot forging, cogging, impression-die forging, roll forging, upsetting, press forging, and others.

  • Types of upsetting machines

    Types of machines used for upset forging processes, such as the crank press, mechanical upsetting machine, electrical upsetting machine and heading machine.

Skills

  • Ensure correct metal temperature

    Ensure the necessary, usually constant, temperature of processed metal workpieces during metal fabrication processes.

  • Tend upsetting machine

    Tend an upsetting machine such as a crank press, designed for forming hot or cold metal by use of a high energy force and split dies, monitor and operate it, according to regulations.

  • Hold metal work piece in machine

    Manually position and hold a, potentially heated, metal work piece for the machine to perform the necessary metalworking processes on it. Take the forming character of the machine into account in order to optimally place and maintain the processed work piece.

Optional knowledge and skills

manufacturing of metal assembly products manufacturing of door furniture from metal types of metal manufacturing processes monitor gauge manufacturing of metal household articles provide advice to technicians manufacturing of weapons and ammunition consult technical resources record production data for quality control types of forging press remove scale from metal workpiece monitor automated machines manufacturing of small metal parts operate forging tongs monitor conveyor belt replace die set up the controller of a machine operate lifting equipment dies manufacturing of light metal packaging manufacturing of doors from metal metal forming technologies perform machine maintenance ferrous metal processing hot forging manufacturing of cutlery set up automotive robot inspect quality of products cold forging